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Worm gearboxes and planetary gearboxes

Home > Products > Transmission of motion, regulation of speed and position, lifting, displacement and alignment > Worm gearboxes and planetary gearboxes > Gear reducers & Screw jacks - General information
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Gear reducers & Screw jacks - General information

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    • Gear reducers & Screw jacks - General information
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Gear reducers & Screw jacks - General information

Versatile Solutions for Automation and Robotics: Screw Jakcs and Gear Reducers ideal for Lifting, Positioning, and Production Lines Across All Sectors

Gear Reducers – RD Series ➜ Transmission • Reduction • Precision
Designed to reduce speed and increase torque, ensuring high flexibility and adaptability for products of varying sizes, and characteristics. 
– Key Features
• 4 sizes: RD26 – RD40 – RD50 – RD60
• Robust construction: black anodized aluminum housing; hardened steel shafts resistant to wear and corrosion
• Wide range: various reduction ratios and male/female shaft configurations
– Available Versions:
• Flanges + shaft extensions for OP2 – OP3 – OP7 – EP7 digital and electronic indicators
• Models with magnetic sensors, small motors, or geared motors 

Screw Jacks – MAR Series ➜ Lifting • Positioning • Synchronization
Used to lift, pull, move, align, and position, providing versatile functionality adaptable to any requirement.
– Key Features
• 3 available sizes: MAR40 – MAR50 – MAR60
• Available versions: self-supporting and guided, or with upper and lower protection (aluminum or stainless steel)
• Wide range: various reduction ratios and configurations
• Construction: anodized aluminum housing; shafts and gears in hardened stee; trapezoidal screw in AISI 304 stainless steel
• Operation: manual or motorized
• Accessories and configurations: flanges for couplings, transmissions, angular gearboxes, motors, and indicators
– Available Versions:
• Self-supporting and guided, or with upper and lower protection (aluminum or stainless steel)
• Mounting flange and shaft extension for OP2 – OP3 – OP7 – EP7 digital and electronic indicators• Modular systems and turnkey solutions: can be used individually or in groups connected via shafts, couplings, and/or angular gearboxes

Photogallery

APPLICATION EXAMPLES


 


 


 


 


 


 

        


 



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SCREW JACK SIZING VERIFICATION 

• Load (Kg) = the handled weight which is applied to the threaded bar of the screw jack 
• Linear speed (rpm) = the desired speed of the load; it is recommendable to limit the input rotary speed to max 1500 rpm 
• Stroke (mm) = it is the linear distance that the load must be moved, generally it  coincides with the total length of the threaded bar 
• Protective cover (optional) =  necessary to protect the bar in case of contamination, dust, foreign objects and/or oscillating installation and movements  
• Torque (Nm) = torque required for the handling of the load

 
1. Load (Kg)
2. Upper spiral protection (optional)
3. Lower rigid protection (optional)
4. Rpm (max. 1500)
5. Stroke (mm)

SUPPORT AND MOUNTING

Trapezoidal screw jacks require adequate structural support (not included in the supply) to ensure proper load movement and system stability. The unit must be firmly secured to the machine structure using a flat, rigid, and perfectly aligned base.

Based on the application configuration:

   

Bottom support:
plate/bracket under housing to absorb axial forces during lifting (optimal mounting configuration).

Side support:
in this configuration, the allowable load is reduced compared to the lower support.

Benefits of correct installation: minimizes internal wear and ensures accurate, long-lasting operation.

INSTALLATION
   

Installation must not create radial/lateral loads, which are the main cause of failure, on the threaded bar.

The plane to which the screw jack is fixed and the threaded bar must be orthogonal and the load and the bar must be coaxial avoiding eccentricity.



When applying multiple screw jacks (connected also by transmissions) the terminals must be perfectly aligned so that the load is uniformly distributed; in this case it is recommendable to use couplings to compensate misalignments.

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REPRESENTATION OF LOADS

The loads acting on shafts, with reference to the shaft axis, can be radial (Fr) or axial (Fa). For screw jacks, the loads can be in tension or compression (to be specified when ordering). 

Fr = radial force/load, acting perpendicular to the shaft/axis 
Fa = axial force/load, acting along the shaft/axis 
T = torque  

Note: the maximum allowable values of Fr, Fa, and T depend on the model and operating conditions.

Axial Force

    Pull 

Push

Radial Force

 

Calculation applied to all models 

THEORETIC EXPECTED LIFE✽ = 10.000H X Fu


                   RECOMMENDED TORQUE (Nm) 
Fu = --------------------------------------------
            Ta APPLIED TORQUE (Nm)
         

✽ The lifetime of 10.000h considers the following conditions: 
• Applied torque = advised torque (see tables) 
• Maximum of 8 working hours per day 
• Working temperature 20 °
• No shocks 
• Ta Output torque actually applied
• Max torque applied (see tables/models)


GLOSSARY

FR    =   radial force

FA    =   axial force

R      =   efficiency
T      =   torque
Tm   =   maximum torque
Tr     =  recommended torque
Ta    =  applied torque 
To    =  output torque 
Ti     =  input torque
Pn    =  power
N     =  Newton
Nm  =  Newton meter
fu    =  use coefficient
i      =  transmission ratio
rpm = revolutions per minute (1/min)
n1   =  input shaft
n2   =  output shaft
M    =   protruding / male shaft
F     =   blind hollow shaft / female 
F     =   through hollow shaft / female

 

⦿ For correct sizing is necessary to know: transmitted power (Pn), output torque (T) andinput rotation speed (rpm).

⦿ To identify the most suitable gearbox for your requirements, refer to the values in the table. If the real loads and efficiency are very close to the table values, contact the technical department.

⦿ All tables show linear measurements expressed in <mm>, unless otherwise specified. All the reduction ratios are expressed as a <fraction> unless otherwise specified. All forces are expressed in N, loads in kg, torques in Nm, and efficiencies in %, unless otherwise specified.

RD MAR IT  EN 
Click here to download

RD MAR EN  DE 
Click here to download

RD MAR FR  ES 
Click here to download

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